11 Commits

Author SHA1 Message Date
bastian 2c9e7a8bbe Merge pull request 'feat: broadcast worst-case OBC temperature on 0x211 byte 7' (#7) from feat/skudak-broadcast-obc-temp into main
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2026-05-14 15:53:52 -04:00
Bastian de Byl b7fcd2b301 feat: broadcast worst-case OBC temperature on 0x211 byte 7
Build Firmware / Build stm32-teslacharger (pull_request) Successful in 59s
The Tesla OBC hardware already publishes 9 temperature probes (3
modules × {tmp1, tmp2, tmpin}) on CAN 0x237/0x239/0x23B which the
teslacharger receives as c[123]tmp[12,in]. Until now none of these
were forwarded downstream — the Polarity VCU's STATUS_SCREEN OBC-temp
and DCDC-temp fields rendered 0 °C on OI-OBC cars.

This commit:

- Adds Param::tmpobcmax — derived value computed each Ms100Task tick
  as the max across the 9 probes, skipping any that read -40 °C
  (sensor absent / module not present).
- Maps it to 0x211 byte 7 (previously reserved, the last unused byte
  of the 7-byte frame). Wire encoding uses the Tesla OBC convention
  of offset 40 (wire = °C + 40), matching c[123]tmp* upstream so
  receivers can decode with the same formula.
- Bumps VERSTR to -S5 so the right firmware is visually confirmable
  in the OpenInverter web UI.

The new byte is purely additive — existing 0x211 consumers that read
only bytes 0-6 continue to work unchanged.

The Polarity VCU's 0x211 RX handler grows a corresponding decode +
display path in a paired stm32-hal-vcu commit.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 15:48:40 -04:00
bastian e36ba2ccc5 Merge pull request 'fix: drop extern "C" on main to clear -Wpedantic warning (-S4)' (#6) from fix/main-extern-c-pedantic-warning into main
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2026-05-12 15:41:43 -04:00
Bastian de Byl 02e3f2643f fix: drop extern "C" on main to clear -Wpedantic warning
Build Firmware / Build stm32-teslacharger (pull_request) Successful in 1m1s
src/main.cpp:161:16: warning: cannot declare '::main' with a linkage
specification [-Wpedantic]

Long-standing upstream OpenInverter code (predates SKUDAK). C++ forbids
linkage specifications on main; with -pedantic in CPPFLAGS this fires
every build.

Confirmed safe to drop:
- libopencm3 vector.c:35 forward-declares int main(void) with default
  linkage and invokes it at boot.
- Linker resolves main by symbol name, not by linkage attribute.
- stm32-sine has the same upstream issue; same fix applies if we ever
  push upstream.

Bump VERSTR -S3 -> -S4 so the OI web UI version field shows the new
build. Verified in the built binary as "4=1.20.R-S4".

Build: clean, no compiler warnings (only the long-standing linker RWX
notice remains, unrelated).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-12 15:41:06 -04:00
bastian ee59f69890 Merge pull request 'feat: receive ChargeLimit_pct from VCU on CAN 0x212 (SKUDAK-516)' (#4) from feat/skudak-516-receive-vcu-chargelimit into main
Build Firmware / Build stm32-teslacharger (push) Successful in 1m19s
2026-05-10 10:50:20 -04:00
Bastian de Byl 7acbd66907 feat: receive ChargeLimit_pct from VCU on CAN 0x212 (SKUDAK-516)
Build Firmware / Build stm32-teslacharger (pull_request) Successful in 58s
Pairs with stm32-hal-vcu PR #42. Adds a runtime "vcuchglim" param that
the VCU broadcasts every 200 ms; on receipt, the param's Change()
callback translates 20-100% to the charger's udcspnt (DC voltage
setpoint) using a linear cell-voltage ramp.

Without this, the teslacharger had no path for the user's app-set
charge limit to actually limit charging — udcspnt was effectively
a compile-time setpoint.

What's added
------------

- Param::vcuchglim in include/param_prj.h:
    PARAM_ENTRY(CAT_CHARGER, vcuchglim, "%", 20, 100, 80, 23)
  - Range 20-100 (matches VCU validation)
  - Default 80% if VCU never connects
  - ID 23 (next free per the comment, bumped to 24)
  - Saveable so a flashed charger paired with a silent VCU still
    behaves predictably across reboots

- can->AddRecv(Param::vcuchglim, 0x212, 0, 8, 1) registration in
  ChargerCAN::MapMessages() — libopeninv's CanMap dispatches to the
  Change() callback on each received frame.

- Param::Change(vcuchglim) handler in src/main.cpp:
    cell_target = 3.30 + (4.15 - 3.30) * (pct - 20) / 80
    udcspnt     = cell_target * 96
  Endpoints chosen to be safe across Tesla LDU / VW MEB / Volt2:
    20%  → 3.30 V/cell × 96 = 316.8 V (deep-cycle storage floor)
    80%  → 3.94 V/cell × 96 = 378.0 V (recommended daily ceiling)
    100% → 4.15 V/cell × 96 = 398.4 V (matches existing udclim default)
  Tuneable here as constants if a particular pack needs a tighter range.

- VER bump 1.19.R → 1.20.R. Combined with the pre-existing -S1 suffix
  the OI web UI shows "4=1.20.R-S1", visually distinct from upstream
  and from the previous Skudak build.

Build
-----

text=25288, links clean. The "RWX LOAD segment" linker warning is
pre-existing on this template, unrelated. No new warnings from this
change.

Version string in the binary verified as "4=1.20.R-S1".

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-10 10:45:24 -04:00
bastian fb721f7392 Merge pull request 'fix: CheckDelay returns false forever when timedly is negative (-S2)' (#5) from fix/checkdelay-negative-timedly into main
Build Firmware / Build stm32-teslacharger (push) Successful in 1m0s
2026-05-10 09:34:44 -04:00
Bastian de Byl 5dc715558f fix: CheckDelay returns false forever when timedly is negative
Build Firmware / Build stm32-teslacharger (pull_request) Successful in 1m1s
Upstream openinverter bug surfaced after recent SKUDAK PRs.

Symptom (reported by Kyle on the bench): teslacharger detects EVSE,
shows the AC limit, but stays stuck in WaitStart and never proceeds
to Enable / Activate / Run. State machine looks like it's the OFF
state but it's actually one step further on.

Root cause in src/charger.cpp:85-91:

    bool CheckDelay()
    {
       uint32_t now = rtc_get_counter_val();
       uint32_t start = Param::GetInt(Param::timedly) * 60;
       return start <= 0 || (now - startTime) > start;
    }

With timedly = -1 (the param's documented "no delay" sentinel and its
default value), the math is:

    Param::GetInt(timedly) -> -1 (signed int)
    -1 * 60 -> -60 (signed)
    assigned to uint32_t -> 0xFFFFFFC4 (~4.29 billion)
    start <= 0 -> false (uint32_t can't be negative)
    (now - startTime) > 4294967236 -> false for ~136 years

So CheckDelay() returns false forever; charger wedges in WaitStart.

Why "it was working before": every SKUDAK PR that bumped the param
table (uaux broadcast, expanded 0x210, 0x210->0x211, version suffix)
invalidates the saved-params CRC and resets timedly to its -1 default.
Kyle had a non-default value (probably 0) saved before.

Fix: signed math for the short-circuit so timedly <= 0 still means
"start immediately." Cast to uint32_t only on the right operand, which
is only evaluated when start > 0 — can't reinterpret negative as huge.

The companion CheckTimeout() at line 75 has the same uint32_t pattern
but works "correctly by accident" because timelim = -1 makes timeout
huge and (now - startTime) > timeout is false, which matches the
intended "no timeout" semantics. Leaving that alone — fixing it would
change behaviour, not bugs.

VER suffix bumped -S1 -> -S2 so the OI web UI clearly shows the
deployed firmware (post-fix). Confirmed in built binary as
"4=1.19.R-S2".

Build: text=25192, links clean, pre-existing pedantic warning unchanged.

This bug is also present upstream (johanneshuebner/stm32-charger);
worth a PR upstream once we've confirmed the fix on the bench.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-10 09:34:17 -04:00
bastian f566427835 Merge pull request 'fix: move SKUDAK telemetry to 0x211 + add -S1 version suffix' (#3) from fix/skudak-448-move-telemetry-to-0x211 into main
Build Firmware / Build stm32-teslacharger (push) Successful in 59s
2026-05-09 17:59:39 -04:00
Bastian de Byl 00f359250c chore: add SKUDAK -S1 version suffix to VERSTR
Build Firmware / Build stm32-teslacharger (pull_request) Successful in 59s
The OpenInverter web UI displays the firmware version from the 'version'
parameter (entry 2001), which expands VERSTR. Out of the box this reads
'4=1.19.R' (upstream version, no Skudak indicator). With this change it
reads '4=1.19.R-S1' so we can visually confirm we're running the Skudak
fork and not stock OpenInverter firmware.

Matches the convention already used in stm32-sine ('-sine-S6' / '-foc-S6')
where the -S<N> suffix bumps on each Skudak-side change.

Verified: 'strings stm32_charger.bin | grep S1' shows '4=1.19.R-S1' in the
built artifact.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-09 17:57:45 -04:00
Bastian de Byl 7de46b8160 fix: move SKUDAK telemetry frame from 0x210 → 0x211 (avoid bus contention)
Build Firmware / Build stm32-teslacharger (pull_request) Successful in 59s
Bench capture on the green car showed a non-Polarity module also
broadcasting at 0x210 (DLC=8 frame with mostly-zero payload, byte 5 = 0x85
static — likely a Tesla OEM DI module). Even after a clean reflash + 'can c'
to clear persisted maps, the rogue 0x210 frame keeps appearing on the wire,
racing our intended frame and intermittently corrupting the VCU's read.

Confirmed via 'can p' on the OBC that this firmware's CanMap has exactly
one 0x210 entry with the 5 expected fields — the conflict is external.

Moves all five AddSends to 0x211, an adjacent free ID. The VCU's
CHARGER_CAN_ID_OI_OBC_AUX constant is updated to match in a paired
stm32-hal-vcu PR. Same 7-byte expanded layout (state/udc/idc/uaux@5/soc),
same 100ms cadence — only the arbitration ID changes.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 18:54:54 -04:00
5 changed files with 92 additions and 19 deletions
+1
View File
@@ -4,3 +4,4 @@ stm32_charger*
linker.map linker.map
*.layout *.layout
*.out *.out
.DS_Store
+9 -4
View File
@@ -39,15 +39,15 @@
*/ */
//Define a version string of your firmware here //Define a version string of your firmware here
#define VER 1.19.R #define VER 1.20.R
/* Entries must be ordered as follows: /* Entries must be ordered as follows:
1. Saveable parameters (id != 0) 1. Saveable parameters (id != 0)
2. Temporary parameters (id = 0) 2. Temporary parameters (id = 0)
3. Display values 3. Display values
*/ */
//Next param id (increase when adding new parameter!): 23 //Next param id (increase when adding new parameter!): 24
//Next value Id: 2051 //Next value Id: 2052
/* category name unit min max default id */ /* category name unit min max default id */
#define PARAM_LIST \ #define PARAM_LIST \
PARAM_ENTRY(CAT_CHARGER, idclim, "A", 0, 45, 45, 3 ) \ PARAM_ENTRY(CAT_CHARGER, idclim, "A", 0, 45, 45, 3 ) \
@@ -63,6 +63,7 @@
PARAM_ENTRY(CAT_CHARGER, enablepol, POLARITIES,0, 1, 0, 18 ) \ PARAM_ENTRY(CAT_CHARGER, enablepol, POLARITIES,0, 1, 0, 18 ) \
PARAM_ENTRY(CAT_CHARGER, idckp, "", 0, 10000, 1, 20 ) \ PARAM_ENTRY(CAT_CHARGER, idckp, "", 0, 10000, 1, 20 ) \
PARAM_ENTRY(CAT_CHARGER, idcki, "", 0, 10000, 10, 21 ) \ PARAM_ENTRY(CAT_CHARGER, idcki, "", 0, 10000, 10, 21 ) \
PARAM_ENTRY(CAT_CHARGER, vcuchglim, "%", 20, 100, 80, 23 ) \
VALUE_ENTRY(state, STATES, 2043 ) \ VALUE_ENTRY(state, STATES, 2043 ) \
VALUE_ENTRY(uptime, "s", 2048 ) \ VALUE_ENTRY(uptime, "s", 2048 ) \
VALUE_ENTRY(lasterr, errorListString, 2002 ) \ VALUE_ENTRY(lasterr, errorListString, 2002 ) \
@@ -107,6 +108,7 @@
VALUE_ENTRY(c3iac, "A", 2034 ) \ VALUE_ENTRY(c3iac, "A", 2034 ) \
VALUE_ENTRY(c3udc, "V", 2035 ) \ VALUE_ENTRY(c3udc, "V", 2035 ) \
VALUE_ENTRY(c3idc, "A", 2036 ) \ VALUE_ENTRY(c3idc, "A", 2036 ) \
VALUE_ENTRY(tmpobcmax, "°C", 2051 ) \
VALUE_ENTRY(test_time, "s", 3000 ) \ VALUE_ENTRY(test_time, "s", 3000 ) \
VALUE_ENTRY(test_timer_flag, "X", 3001 ) \ VALUE_ENTRY(test_timer_flag, "X", 3001 ) \
VALUE_ENTRY(test_timer_icvalue, "X", 3002 ) \ VALUE_ENTRY(test_timer_icvalue, "X", 3002 ) \
@@ -124,7 +126,10 @@
#define CAT_CHARGER "Charger" #define CAT_CHARGER "Charger"
#define CAT_COMM "Communication" #define CAT_COMM "Communication"
#define VERSTR STRINGIFY(4=VER) // SKUDAK customization suffix: bump on every Skudak-side change so the OpenInverter
// web UI shows a distinct version (e.g. "4=1.20.R-S4") and we can visually confirm
// the right firmware is flashed. Match the stm32-sine -S<N> convention.
#define VERSTR STRINGIFY(4=VER-S5)
/***** enums ******/ /***** enums ******/
+8 -2
View File
@@ -85,9 +85,15 @@ bool CheckTimeout()
bool CheckDelay() bool CheckDelay()
{ {
uint32_t now = rtc_get_counter_val(); uint32_t now = rtc_get_counter_val();
uint32_t start = Param::GetInt(Param::timedly) * 60; // Upstream uses uint32_t here, which wraps a negative timedly (the param's
// documented -1 "no delay" sentinel) into a ~4 billion-second timeout that
// never expires — leaving the state machine wedged in WaitStart forever.
// Use signed math for the short-circuit so timedly <= 0 still means
// "start immediately." The cast on the elapsed-comparison side is only
// reached when start > 0, so it can't reinterpret a negative as huge.
int start = Param::GetInt(Param::timedly) * 60;
return start <= 0 || (now - startTime) > start; return start <= 0 || (now - startTime) > (uint32_t)start;
} }
+22 -12
View File
@@ -100,17 +100,27 @@ void ChargerCAN::MapMessages(CanMap* can)
can->AddSend(Param::idc, 0x109, 24, 16, 1); can->AddSend(Param::idc, 0x109, 24, 16, 1);
can->AddSend(Param::opmode, 0x109, 40, 3, 5); //Set charging and connlock at once can->AddSend(Param::opmode, 0x109, 40, 3, 5); //Set charging and connlock at once
/***** SKUDAK VCU telemetry (0x210) — SKUDAK-448 expanded charger telemetry *****/ /***** SKUDAK VCU command RX (0x212) — SKUDAK-516 user ChargeLimit *****/
// Byte 0: state (0=Off, 1=WaitStart, 2=Enable, 3=Activate, 4=Run, 5=Stop) // Byte 0: ChargeLimit_pct (0-100). Bytes 1-7 reserved 0x00.
// Bytes 1-2: udc (V, gain=1) // Param::Change(vcuchglim) translates % to udcspnt setpoint (see src/main.cpp).
// Bytes 3-4: idc (0.1A, gain=10) // VCU broadcasts every 200 ms once teslacharger detected; charger holds last
// Byte 5: uaux (decivolts, gain=10) — 12V aux battery rail // value if VCU goes silent.
// Byte 6: soc (%, gain=1) can->AddRecv(Param::vcuchglim, 0x212, 0, 8, 1);
// Byte 7: reserved
/***** SKUDAK VCU telemetry (0x211) — SKUDAK-448 expanded charger telemetry *****/
// Byte 0: state (0=Off, 1=WaitStart, 2=Enable, 3=Activate, 4=Run, 5=Stop)
// Bytes 1-2: udc (V, gain=1)
// Bytes 3-4: idc (0.1A, gain=10)
// Byte 5: uaux (decivolts, gain=10) — 12V aux battery rail
// Byte 6: soc (%, gain=1)
// Byte 7: tmpobcmax (°C, gain=1, offset=-40) — worst-case across all
// 9 OBC probes; matches Tesla OBC's own CAN offset
// so receivers can decode with the same formula.
// Consumed by stm32-hal-vcu Core/Src/main.c CHARGER_CAN_ID_OI_OBC_AUX handler. // Consumed by stm32-hal-vcu Core/Src/main.c CHARGER_CAN_ID_OI_OBC_AUX handler.
can->AddSend(Param::state, 0x210, 0, 8, 1); can->AddSend(Param::state, 0x211, 0, 8, 1);
can->AddSend(Param::udc, 0x210, 8, 16, 1); can->AddSend(Param::udc, 0x211, 8, 16, 1);
can->AddSend(Param::idc, 0x210, 24, 16, 10); can->AddSend(Param::idc, 0x211, 24, 16, 10);
can->AddSend(Param::uaux, 0x210, 40, 8, 10); can->AddSend(Param::uaux, 0x211, 40, 8, 10);
can->AddSend(Param::soc, 0x210, 48, 8, 1); can->AddSend(Param::soc, 0x211, 48, 8, 1);
can->AddSend(Param::tmpobcmax, 0x211, 56, 8, 1, 40); // offset 40 → wire byte = temp + 40
} }
+52 -1
View File
@@ -77,6 +77,32 @@ static void Ms100Task(void)
EvseRead(); EvseRead();
// SKUDAK: derive a single "worst case" OBC temperature for downstream
// consumers (Polarity VCU broadcasts it on STATUS_SCREEN bytes 23/26).
// Aggregates the 9 per-module probes the Tesla OBC publishes on CAN
// 0x237/0x239/0x23B — max wins. Modules without a sensor read -40 °C
// (the DBC offset; raw byte 0); we ignore those so an absent module
// doesn't drag the worst-case down. If no probes are valid we leave
// tmpobcmax at -40 °C, which the VCU will display as "—".
{
const Param::PARAM_NUM probes[] = {
Param::c1tmp1, Param::c1tmp2, Param::c1tmpin,
Param::c2tmp1, Param::c2tmp2, Param::c2tmpin,
Param::c3tmp1, Param::c3tmp2, Param::c3tmpin,
};
int worst = -40;
bool any_ok = false;
for (unsigned i = 0; i < sizeof(probes) / sizeof(probes[0]); i++) {
int t = Param::GetInt(probes[i]);
if (t <= -40) continue; // No sensor / module not present
if (!any_ok || t > worst) {
worst = t;
any_ok = true;
}
}
Param::SetInt(Param::tmpobcmax, any_ok ? worst : -40);
}
canMap->SendAll(); canMap->SendAll();
} }
@@ -114,6 +140,27 @@ void Param::Change(Param::PARAM_NUM paramNum)
spnt = MIN(Param::Get(Param::idcspnt), Param::Get(Param::idclim)); spnt = MIN(Param::Get(Param::idcspnt), Param::Get(Param::idclim));
dcCurController.SetRef(spnt); dcCurController.SetRef(spnt);
break; break;
case Param::vcuchglim:
{
// SKUDAK-516: VCU sends user-set ChargeLimit_pct on CAN 0x212. Translate
// percentage to udcspnt (DC voltage setpoint) using a linear cell-voltage
// ramp. 96-cell pack (Tesla LDU / VW MEB compatible):
// pct=20 → 3.30 V/cell × 96 = 316.8 V (storage / deep-cycle floor)
// pct=80 → 3.94 V/cell × 96 = 378.0 V (recommended daily ceiling)
// pct=100 → 4.15 V/cell × 96 = 398.4 V (matches existing udclim default)
// Endpoints chosen to be safe across Tesla/VW/Volt2 chemistries — adjust
// here if a particular pack needs a tighter range. The VCU validates 20-100
// before transmit so out-of-range values never arrive.
int pct = Param::GetInt(Param::vcuchglim);
if (pct < 20) pct = 20;
if (pct > 100) pct = 100;
const float CELL_LOW_V = 3.30f;
const float CELL_HIGH_V = 4.15f;
const float CELL_COUNT = 96.0f;
float cell_target = CELL_LOW_V + (CELL_HIGH_V - CELL_LOW_V) * (pct - 20) / 80.0f;
Param::SetFloat(Param::udcspnt, cell_target * CELL_COUNT);
break;
}
default: default:
//Handle general parameter changes here. Add paramNum labels for handling specific parameters //Handle general parameter changes here. Add paramNum labels for handling specific parameters
break; break;
@@ -137,7 +184,11 @@ extern "C" void tim2_isr(void)
scheduler->Run(); scheduler->Run();
} }
extern "C" int main(void) // C++ forbids a linkage specification on `main` (-Wpedantic). The reset_handler
// in libopencm3's vector.c forward-declares `int main(void)` with default
// linkage and resolves it at link time by symbol name, so dropping `extern "C"`
// here doesn't affect how main is invoked at boot.
int main(void)
{ {
extern const TERM_CMD termCmds[]; extern const TERM_CMD termCmds[];